ISRO accredited SMT Reflow facility
We are capable of producing both Aerospace type PCBs as well as general quality added type PCBs.
Machineries are as follows:
- Pick and Place Machine, Model: MY 300LX, Make: Mycronic, Sweden
- Reflow Oven, Model: JTR 800N, Make: Schenzhen JT Automation
- Stencil Printer, Model: E By DEK, Make: ASM Assembly Systems
- X-Ray Inspection facility, Model: X-Scope 1800, Make: Scienscope
- Solder Paste Mixer, Model: GAM 60, Make: Genetic Technology
- Fluid Dispensing Unit, Model: D260, Make: Axxon
- Dry Storage Cabinets, Model: A1B-600, Make: Dr Storage
SMT Reflow facility
In the SMT Reflow Facility, the following additional facilities are provided. They are :
- High Precision Inspection Facility
- Rework Facility
- Manual Fluid Dispensing Facility
- PCB Cleaning Facility
- Storage Facility
- Online 80KVA UPS for the facility, Make: Keltron
Pick and Place Machine - MY 300LX
Pick and Place Machine - MY 300LX
Stencil Printer – ASM E By DEK
Reflow Oven - JTR 800N
X-RAY INSPECTION – SCIENSCOPE
Features
- 4" x 3" digital flat panel detector
- 90 kV- 5 micron x ray tube
- Z axis movement of the x-ray tube
- Computer controlled kV and mA settings
- Computer controlled variable speed X-Y stage
- Full featured Image processing CPU with 23" LCD flat panel monitor
- 6" x 18" stage and 70 degree oblique angle viewing
- Mega pixel mapping camera with zoom window - easy location and identification of faults
- Programmable computer controlled - variable speed X-Y stage with a 70 degree sample tilt fixture
- Simple point and click inspection routines
Humidity Controlled Storage Facilities
- Capacity : 1400 Litres, Qty: 5 Nos.
- Capacity : 700 Litres, Qty: 2 Nos.
- Humidity Range : 1-60% RH
Solder Paste Mixer
High Precision Inspection Facility
Features
- 2x, 4x, 6x, 8x, 10x magnification, quick change
- 3D Stereo viewing
- Long working distance and wide field of view
- Ergonomic eyepiece-less design
- Low operator fatigue, high productivity
- Bright white LED Illumination
Features
- Upto 40x zooming
- Continuous zoom effect
- Parfocal zoom objectives
- Binocular/ Tinocular head with C Mount Camera attachment facility
- Eye diopters adjustment of the viewer
- Facility of Full interface with PC through CMOS Camera
- Facility of Complete windows based measurement software
Bga Rework Station
PRO 660 Specifications
- PCB Size Minimum 8×8mm
- PCB Size Maximum Allowable 450×450mm
- PCB Size Recommended Max. 400×350mm
- PCB Thickness 0.5mm-6mm
- Component Size MAX 60*60mm MIN 2*2mm
- Minimum BGA Ball pitch 0.3mm
- Placement Precision ±0.02 mm
- Heating System
- IR Bottom-heater 400×350mm(4200W)
- Component heater Top
- Hot Air 800W
- Component heater Bottom
- Hot Air 1200W Temperature Control K-Type
- Thermocouple; Closed Loop
- PID Machine Specification
- Main Power Source Single phase AC220V 50/60Hz
- Total Power Consumption 6400W
- Machine Dimensions L1000×W880×H990mm
- Net Weight 105kg
Thermal Climatic Chamber (WEISS)
Specifications
- Capacity – 800 litres
- Temperature range – 72oC to 180o C Relative humidity- 10% to 98%
- Humidity Operating Temp Range-+10deg C to +95deg C Ramp rate up to 12 K/min
- Heat Compensation at -20deg C -8000Watts
- Heat Compensation at+20deg C -8000Watts
Specifications
- Peak Sine Force-3500Kgf
- Random Force RMS-3500Kgf
- Half Sine Peak Shock Force- 8400Kgf
- Shock Force-8400Kgf
- Usable Frequency Range – 3 to 3000 Hz
- Max. Acceleration – 110 g
- Max Velocity (Sine)-1.8m/Sec
- Max. Displacement – 51mm Pk. Pk Armature Weight- 33.2Kg Armature Diameter-440mm
- Fundamental Resonance Frequency of Armature-2650 Hz to 3000 Hz
- Slip table size – 1220 mmx1220mm, Square Type
- Head Expander Size- 762 mm x762 mm, Square Type
Clean Room Facility - Class 100000 (Performance 10000) For Satellite Jobs
- Class: 1 lakh class
- 238 Sq. mtr inside area
- Completely ESD protective (ESD audit completed)
- ESD monitoring wrist strap devices mounted on all tables for ESD real time monitoring.
- ESD footwear and wardrobe shelf
- ESD work table, ESD Mechanical table, ESD Testing table
- ESD Supervisory table, ESD Stores table
- ESD Conformal coating table,
- ESD Cleaning & tinning table
- ESD Chairs, ESD Bins, ESD shelves
- ESD portable drawyer, ESD footwear, coats, head cover, footwear cover etc.
Equipment Available For Satellite Production
- Hand held particle counter – Make VPC 300,EXtech
- Overhead ionizer- 5 Nos. (Make: Toki &Highstar technology)
- Table top ionizer- 15 Nos. (Make: Toki &Highstar technology)
- Ionic contamination tester- GEN3 systems CM33L+ Tank Size – 610 x 610 x 90 mm
- Humidity chamber 1400L (Make: Bosskey)
- Tower Hepa filters (Make :Mark air) – 4 Nos. class- 1 lakh (For converting existing area to cleanroom)
- Fluid dispenser system for conformal coating (Make: Fisnar)
- 230 LPM air compressor- Qty:1 (Make: mgf Prime)
- Deionizer gun- 1 No. (Make: Highstar technologies)
- Fume absorption unit- Make: Bosskey, Qty: 5 Nos.
- Microscopes, Fabrication tools, Magnification lenses, crimp tools, tweezers, vacuum pick up tools,
- Tinning pots- Qty-2 Nos. (Make: weller)
- Soldering stations- Weller Qty: 10 Nos.
- Thermal wire strippers- Make: StripalQty: 5 Nos.
- Hot air oven , Make: Thermosystem, 30-300 degrees size (1.2ft x 1.2 ft x 1.2 ft)
Clean Room Facility
Test & Evaluation Works Of Flight Packages
PSLV/GSLV Packages
- SCOUT
- EB INST PSM o EB NGC PSM o PS3 FNC PSM
- PS2 INST PSM
- 1S ½ U IF UNIT
- BS NGC PSM/GSI NGC PSM
- BS TVC PSM
- BS INST PSM
- BS TVC/RCS PSM
- SARB A/B/C
- BS PPEX UNIT
- ALL EXT/SAFE IF U
- GPIU TYPE 1/11
- GIU GCP/SPM
- CE PSM
- DIODE BOX PS3 A
- VVM IF UNIT
- BS ATS PSM
- RBB 15 K, 2.2 K
- ISMU –V2
- SCUBI A & B
- GS2 NGC PSM
- GS2 IF U
- GS1 INST PSM o GS2 INST PSM o GIU SCOUT
- GIU REM/DSU
- GIU ALL EXT/SAFE
- CRYO SARB II o OPTICOM IFU o MOVIE
- RTD POWER I/F U
- GIU I/II
- SARU
- CRYO INHIBIT
- SBU FB/QB PS3A
- PYCM (I/II)
- CMM I to VII
- SSB
- EGC POWER CUT OFF UNIT
- L 40 NC PPEX
- SCOUT T/M (A/B)
- ½ L PPEX
- L 40 PEX M
- BS NGC PSM/ GS1 NGC PSM
- SARB III 1M,2M,3M,4M
- PS3 CE PSM
- BS ATS PSM
- OPTICOM IFU
- QUAD SBU (QB/ FB)
- LS AVIONICS PSM
- LS ACTUATOR PSM
- EMA PSM
- LVM3 EB INSTR PSM
- LVM3 EB NGC PSM
- LVM3 EB ACTUATOR PSM
Infrastructure For The T&E Center
- CLIMATIC CHAMBER
- DC POWER SUPPLIES
- DIGITAL & ANALOG MULTIMETERS
- CURVE TRACER, LCR METER
- IR METER, MEGGER
- FREQUENCY COUNTERS, OSCILLOSCOPES
- FUNCTION GENERATORS & OTHER ANALYSERS
- ASSEMBLY FIXTURES
- SCUBI CHECKOUT
- ISMU CHECKOUT
- DIGITAL MEMMORY RECORDER
- TEMP. CONTROLLED OVEN
Infrastructure For Production
- CRIMPING TOOLS
- LEAD BENDING TOOLS
- HAND PRESS, CABLE CUTTERS
- HOT AIR BLOWERS
- MAGNIFIERS
- DEAD WEIGHT CALIBRATOR
- VACUUM PUMP
- MICROSCOPE
- SOLDERING STATIONS
- TINNING POTS
- DEGOLDING POT
- LAMINAR FLOW TABLE
- ULTRA SONIC CLEANER
- DIGITAL PRESSUER CONTROLLER
- FUME EXTRACTORS
- WIRE STRIPPERS
- SMART TWEEZERS
- SURFACE PLATE
- DESICCATORS
- ENGRAVING MACHINE
- DRILLING MACHINE
- TORQUE SET
- VERNIER CALIPER AND MICRO METER
- VACCUM PUMP
Harnessing work for PSLV /GSLV/MARK III
- EB+PS4
- ½L structure
- ½L Decks
- PS3 Adapter
- GSLV T/F Structure
- GSLV T/F Decks
- P ½ M
- S200 PP