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ISRO accredited SMT Reflow facility

We are capable of producing both Aerospace type PCBs as well as general quality added type PCBs.

Machineries are as follows:

  • Pick and Place Machine, Model: MY 300LX, Make: Mycronic, Sweden
  • Reflow Oven, Model: JTR 800N, Make: Schenzhen JT Automation
  • Stencil Printer, Model: E By DEK, Make: ASM Assembly Systems
  • X-Ray Inspection facility, Model: X-Scope 1800, Make: Scienscope
  • Solder Paste Mixer, Model: GAM 60, Make: Genetic Technology
  • Fluid Dispensing Unit, Model: D260, Make: Axxon
  • Dry Storage Cabinets, Model: A1B-600, Make: Dr Storage

SMT Reflow facility

In the SMT Reflow Facility, the following additional facilities are provided. They are :

  • High Precision Inspection Facility
  • Rework Facility
  • Manual Fluid Dispensing Facility
  • PCB Cleaning Facility
  • Storage Facility
  • Online 80KVA UPS for the facility, Make: Keltron

Pick and Place Machine - MY 300LX

Pick and Place Machine - MY 300LX

Stencil Printer – ASM E By DEK

Reflow Oven - JTR 800N

X-RAY INSPECTION – SCIENSCOPE

Features

  • 4" x 3" digital flat panel detector
  • 90 kV- 5 micron x ray tube
  • Z axis movement of the x-ray tube
  • Computer controlled kV and mA settings
  • Computer controlled variable speed X-Y stage
  • Full featured Image processing CPU with 23" LCD flat panel monitor
  • 6" x 18" stage and 70 degree oblique angle viewing
  • Mega pixel mapping camera with zoom window - easy location and identification of faults
  • Programmable computer controlled - variable speed X-Y stage with a 70 degree sample tilt fixture
  • Simple point and click inspection routines

Humidity Controlled Storage Facilities

  • Capacity : 1400 Litres, Qty: 5 Nos.
  • Capacity : 700 Litres, Qty: 2 Nos.
  • Humidity Range : 1-60% RH

Solder Paste Mixer

Dry Chamber

Thermal Cleaning Station

80 KVA UPS

High Precision Inspection Facility

Features

  • 2x, 4x, 6x, 8x, 10x magnification, quick change
  • 3D Stereo viewing
  • Long working distance and wide field of view
  • Ergonomic eyepiece-less design
  • Low operator fatigue, high productivity
  • Bright white LED Illumination

Features

  • Upto 40x zooming
  • Continuous zoom effect
  • Parfocal zoom objectives
  • Binocular/ Tinocular head with C Mount Camera attachment facility
  • Eye diopters adjustment of the viewer
  • Facility of Full interface with PC through CMOS Camera
  • Facility of Complete windows based measurement software

Bga Rework Station

PRO 660 Specifications

  • PCB Size Minimum 8×8mm
  • PCB Size Maximum Allowable 450×450mm
  • PCB Size Recommended Max. 400×350mm
  • PCB Thickness 0.5mm-6mm
  • Component Size MAX 60*60mm MIN 2*2mm
  • Minimum BGA Ball pitch 0.3mm
  • Placement Precision ±0.02 mm
  • Heating System
  • IR Bottom-heater 400×350mm(4200W)
  • Component heater Top
  • Hot Air 800W
  • Component heater Bottom
  • Hot Air 1200W Temperature Control K-Type
  • Thermocouple; Closed Loop
  • PID Machine Specification
  • Main Power Source Single phase AC220V 50/60Hz
  • Total Power Consumption 6400W
  • Machine Dimensions L1000×W880×H990mm
  • Net Weight 105kg

Thermal Climatic Chamber (WEISS)

Specifications

  • Capacity – 800 litres
  • Temperature range – 72oC to 180o C Relative humidity- 10% to 98%
  • Humidity Operating Temp Range-+10deg C to +95deg C Ramp rate up to 12 K/min
  • Heat Compensation at -20deg C -8000Watts
  • Heat Compensation at+20deg C -8000Watts

Electrodynamic Vibration Shaker

Specifications

  • Peak Sine Force-3500Kgf
  • Random Force RMS-3500Kgf
  • Half Sine Peak Shock Force- 8400Kgf
  • Shock Force-8400Kgf
  • Usable Frequency Range – 3 to 3000 Hz
  • Max. Acceleration – 110 g
  • Max Velocity (Sine)-1.8m/Sec
  • Max. Displacement – 51mm Pk. Pk Armature Weight- 33.2Kg Armature Diameter-440mm
  • Fundamental Resonance Frequency of Armature-2650 Hz to 3000 Hz
  • Slip table size – 1220 mmx1220mm, Square Type
  • Head Expander Size- 762 mm x762 mm, Square Type

Clean Room Facility - Class 100000 (Performance 10000) For Satellite Jobs

  • Class: 1 lakh class
  • 238 Sq. mtr inside area
  • Completely ESD protective (ESD audit completed)
  • ESD monitoring wrist strap devices mounted on all tables for ESD real time monitoring.
  • ESD footwear and wardrobe shelf
  • ESD work table, ESD Mechanical table, ESD Testing table
  • ESD Supervisory table, ESD Stores table
  • ESD Conformal coating table,
  • ESD Cleaning & tinning table
  • ESD Chairs, ESD Bins, ESD shelves
  • ESD portable drawyer, ESD footwear, coats, head cover, footwear cover etc.

Equipment Available For Satellite Production

  • Hand held particle counter – Make VPC 300,EXtech
  • Overhead ionizer- 5 Nos. (Make: Toki &Highstar technology)
  • Table top ionizer- 15 Nos. (Make: Toki &Highstar technology)
  • Ionic contamination tester- GEN3 systems CM33L+ Tank Size – 610 x 610 x 90 mm
  • Humidity chamber 1400L (Make: Bosskey)
  • Tower Hepa filters (Make :Mark air) – 4 Nos. class- 1 lakh (For converting existing area to cleanroom)
  • Fluid dispenser system for conformal coating (Make: Fisnar)
  • 230 LPM air compressor- Qty:1 (Make: mgf Prime)
  • Deionizer gun- 1 No. (Make: Highstar technologies)
  • Fume absorption unit- Make: Bosskey, Qty: 5 Nos.
  • Microscopes, Fabrication tools, Magnification lenses, crimp tools, tweezers, vacuum pick up tools,
  • Tinning pots- Qty-2 Nos. (Make: weller)
  • Soldering stations- Weller Qty: 10 Nos.
  • Thermal wire strippers- Make: StripalQty: 5 Nos.
  • Hot air oven , Make: Thermosystem, 30-300 degrees size (1.2ft x 1.2 ft x 1.2 ft)

Clean Room Facility

Production & Testing Floor

Production Floor

Testing Floor

Assembling And Testing of Pressure Transducer

Types

  • 21 NA , IDLV , MEMS
  • Smart Pressure Sensor
  • IMAS
  • PE Accelerometer

Transducer Lab Facilities

Inspection Facility at Transducer Lab

Test & Evaluation Works Of Flight Packages

PSLV/GSLV Packages

  • SCOUT
  • EB INST PSM o EB NGC PSM o PS3 FNC PSM
  • PS2 INST PSM
  • 1S ½ U IF UNIT
  • BS NGC PSM/GSI NGC PSM
  • BS TVC PSM
  • BS INST PSM
  • BS TVC/RCS PSM
  • SARB A/B/C
  • BS PPEX UNIT
  • ALL EXT/SAFE IF U
  • GPIU TYPE 1/11
  • GIU GCP/SPM
  • CE PSM
  • DIODE BOX PS3 A
  • VVM IF UNIT
  • BS ATS PSM
  • RBB 15 K, 2.2 K
  • ISMU –V2
  • SCUBI A & B
  • GS2 NGC PSM
  • GS2 IF U
  • GS1 INST PSM o GS2 INST PSM o GIU SCOUT
  • GIU REM/DSU
  • GIU ALL EXT/SAFE
  • CRYO SARB II o OPTICOM IFU o MOVIE
  • RTD POWER I/F U
  • GIU I/II
  • SARU
  • CRYO INHIBIT
  • SBU FB/QB PS3A
  • PYCM (I/II)
  • CMM I to VII
  • SSB
  • EGC POWER CUT OFF UNIT
  • L 40 NC PPEX
  • SCOUT T/M (A/B)
  • ½ L PPEX
  • L 40 PEX M
  • BS NGC PSM/ GS1 NGC PSM
  • SARB III 1M,2M,3M,4M
  • PS3 CE PSM
  • BS ATS PSM
  • OPTICOM IFU
  • QUAD SBU (QB/ FB)
  • LS AVIONICS PSM
  • LS ACTUATOR PSM
  • EMA PSM
  • LVM3 EB INSTR PSM
  • LVM3 EB NGC PSM
  • LVM3 EB ACTUATOR PSM

Infrastructure For The T&E Center

  • CLIMATIC CHAMBER
  • DC POWER SUPPLIES
  • DIGITAL & ANALOG MULTIMETERS
  • CURVE TRACER, LCR METER
  • IR METER, MEGGER
  • FREQUENCY COUNTERS, OSCILLOSCOPES
  • FUNCTION GENERATORS & OTHER ANALYSERS
  • ASSEMBLY FIXTURES
  • SCUBI CHECKOUT
  • ISMU CHECKOUT
  • DIGITAL MEMMORY RECORDER
  • TEMP. CONTROLLED OVEN

Infrastructure For Production

  • CRIMPING TOOLS
  • LEAD BENDING TOOLS
  • HAND PRESS, CABLE CUTTERS
  • HOT AIR BLOWERS
  • MAGNIFIERS
  • DEAD WEIGHT CALIBRATOR
  • VACUUM PUMP
  • MICROSCOPE
  • SOLDERING STATIONS
  • TINNING POTS
  • DEGOLDING POT
  • LAMINAR FLOW TABLE
  • ULTRA SONIC CLEANER
  • DIGITAL PRESSUER CONTROLLER
  • FUME EXTRACTORS
  • WIRE STRIPPERS
  • SMART TWEEZERS
  • SURFACE PLATE
  • DESICCATORS
  • ENGRAVING MACHINE
  • DRILLING MACHINE
  • TORQUE SET
  • VERNIER CALIPER AND MICRO METER
  • VACCUM PUMP

Facilities At Test And Evaluation Lab

VT 7011 Hot And Cold Chamber

Vertical Laminar Air Flow

SCUBI Test Station

Hot And Cold Chamber

ISMU Chekout

VT 7020 Hot And Cold Chamber

Harnessing work for PSLV /GSLV/MARK III

  • EB+PS4
  • ½L structure
  • ½L Decks
  • PS3 Adapter
  • GSLV T/F Structure
  • GSLV T/F Decks
  • P ½ M
  • S200 PP

Packages Assembly On Housing & Bulk head

IS 1/2L with Helium Gas Bottles

CBS with Avionic Housing

PSLV: EB+PS4 Sub- Assembly

Thrust frame with Avionic Modules

PS3A Sub- Assembly

Package assembly on conical thrust frame

Package assembly on avionics deck